Shenzhen ZENYER Egg Machinery Co., Ltd.
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301AP Egg Processing Line with Washing & Grading (5,000 EGGS/HOUR)

301AP Egg Processing Line
301AP Egg Processing Line 301AP Egg Processing Line

The 301AP egg processing line is composed of the 201A egg washer and the 102BP egg grader, offering a highly efficient solution for egg processing. Built with a corrosion-resistant, self-cleaning 304 stainless steel frame, the 301AP system has a processing capacity of 5,000 eggs per hour. It integrates an egg accumulation belt, LED candling, disinfection, cleaning, drying, egg turning, grading, counting, automatic packaging and manual egg collection. For easier egg loading, you can opt for the 602 vacuum egg lifter or directly connect to the central egg collection belt from the poultry house. Optional features include UV disinfection, inkjet printing, and AI visual inspection to enhance functionality.

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Specifications
Product name Egg Processing Line
Product code 301AP
Model ZYL-JS1-D1-P
Capacity 5,000 eggs/hour
Material Stainless steel
Power * 11.631kW
Voltage * 220V, 50Hz, single phase or 380V, 50Hz, 3-phase
Dimension (L*W*H) 12.76*4.4*2 M
Net weight * 1550 KG
Gross weight * 2220 KG
Function Accumulating & candling, sanitizing, washing, drying, orientation, grading & counting, auto packing and manual collection table.
Optional vacuum egg lifter, UV disinfection, egg printer and visual AI detector
Operation Flow
  • Manual Egg Loading/Vacuum Egg Lifter/Connect to the Rod Conveyor (Optional)
  • Accumulating & Candling
  • Sanitizing
  • Washing
  • Drying
  • Inkjet Printing (Optional)
  • Orientation & UV Disinfection (Optional)
  • Visual AI Detecting (Optional)
  • Electronic Grading & Counting
  • Automatic Packing
  • Manual Egg Collection
  • Collection For Undergrade Eggs
    Accumulating & Candling
    • 301AP Egg Processing Line
    • 301AP Egg Processing Line

    The 301AP egg processing line connects seamlessly with the egg washer. It consists of three parts: the egg loading system, a candling device with 3 rows of LED lights, and a single-row sorting device. The LED lights beneath the rollers illuminate the eggs, allowing manual identification of broken, deformed, dirty, or defective eggs. The eggs are then sorted into a single row before entering the washing system.

    Manual Egg Loading
    301AP Egg Processing Line

    Eggs can be manually placed onto the 605AS egg accumulator as well.

    Vacuum Egg Lifting (Optional)
    • 301AP Egg Processing Line
    • 301AP Egg Processing Line

    The vacuum egg lifter uses a 5x6 suction cup head to lift eggs from the trays using negative pressure. It can lift up to 30 eggs at a time.

    Connect to the Rod Conveyor
    The system connects directly to the central egg collection belt from the poultry house. Eggs flow automatically into the accumulator belt, which is divided into two sections: the egg storage area and the sorting area. If the accumulator belt becomes too full, the sensors automatically slow the process to ensure optimal egg placement on the rollers, preventing eggs from being damaged.

    Sanitizing
    301AP Egg Processing Line

    It is equipped with a proportional dosing system, including a filter, doser, and liquid tank. Operators can add cleaning agents or disinfectants (provided by the customer) into the tank. The doser automatically mixes and sprays the solution onto the eggs at a 1:100 ratio (factory setting), ensuring proper sanitation.

    Washing
    301AP Egg Processing Line

    Designed for minimal water consumption, using only 150 liters per hour. The specially designed brush system ensures that all parts of the egg’s surface are thoroughly cleaned. The brush rotation speed can be adjusted according to the level of dirt on the eggs, reducing shell damage while maintaining optimal cleaning efficiency and egg quality.

    Drying
    301AP Egg Processing Line

    Features an air-drying system, which combines air-drying brushes and nozzles to ensure eggs dry quickly after washing. This system effectively dries eggs without excessive heat exposure, maintaining egg quality. Drying efficiency can reach up to 98%, depending on ambient humidity.

    Inkjet Printing (Optional)
    301AP Egg Processing Line

    The 401H egg printer can be installed at the end of the washer or before the grader. When eggs pass under the photoelectric sensor, the printer is triggered. It can print text, numbers, images, logos, Julian dates, and expiration dates on the eggs.

    Egg Orientation (Optional UV Disinfection)
    301AP Egg Processing Line

    Specially designed to automatically adjust the eggs so that the larger end (air cell) faces upward, ensuring longer shelf life after packaging. An optional UV disinfection module can be installed to sanitize the eggshells using ultraviolet light, enhancing food safety standards.

    Visual AI Detecting (Optional)
    301AP Egg Processing Line

    The AI visual inspection system uses a non-contact design, eliminating the need for operators or equipment to physically touch the eggs. High-definition cameras are installed at the top of the inspection cabinet, capturing images of eggs rotating on the infeed rollers. Using near-infrared (NIR) light, advanced image processing, and AI algorithms, the system automatically detects large crack, hair line crack, dirty, or other defects. Defective eggs are automatically identified and removed from the processing line, ensuring only high-quality eggs continue.

    Grading & Counting
    301AP Egg Processing Line

    The 301AP egg processing line has a processing capacity of 5,000 eggs per hour and sorts eggs into 4–5 weight grades with an accuracy of ±1g. The system includes a counting function, recording the number of eggs per grade, daily production, and total processed eggs.
    A color touchscreen allows users to adjust weight settings and parameters directly. The self-diagnostic function displays errors on the screen, enabling quick issue resolution. Additionally, Wi-Fi connectivity allows for remote monitoring and troubleshooting via the internet, ensuring quick software issue resolution.

    Auto Packing
    301AP Egg Processing Line

    The 301AP egg processing line includes three automatic tray packers and one manual collection table. Graded eggs are automatically packed into the correct lanes based on weight, filling egg cartons (with lids) and egg trays (without lids) accordingly.

    Manual Collection

    Eggs that are not automatically packed are transferred to the manual collection lane, which can be divided into two sections to accommodate two weight categories as needed.

    Collection Table For Undergrade Eggs

    Eggs that do not meet the grading standards are transferred to the undergrade egg collection table at the end of the machine.

As eggs are one of the most versatile ingredients demanded in the food industry, we at Zenyer have dedicated ourselves to making your business more profitable with egg processing equipment since its establishment in 1997. We are able to deliver turnkey solutions with our innovative products such as our egg graders, egg cleaning machines, egg separators and egg packing machines. Whether you want to set up a new egg processing plant or need to optimize your manufacturing facilities, Zenyer as a professional egg processing machine manufacturer can offer you solutions for all of your egg processing problems.
Tags
egg processing line smart egg washer egg grading machine auto egg packing industrial egg packing system

Shenzhen ZENYER Egg Machinery Co., Ltd.

Add.: No.136, Jiangshi Road, Matian Street, Guangming District, Shenzhen, China 518106

Tel.: +86-755-26974700 / 26974701
Fax: +86-755-26974358
Email: office@zenyer.cn
Whatsapp: +8613823737025
Wechat: +8618038158337
+8613104610698

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Product List
  • Egg Grader
  • Egg Washer
  • Egg Printer
  • Egg Separator
  • Egg Farm Packer
  • Egg Processing Line
    1. 300A Egg Processing Line with Cleaning Grading Packaging
    2. 301A Egg Processing Line with Cleaning Grading
    3. 301AP Egg Processing Line
    4. 302AS Egg Processing Line with Cleaning Grading
    5. 302A Egg Processing Line with Cleaning Grading Packaging
    6. 302BS Egg Processing Line
    7. 303A Egg Processing Line
    8. 303AS Egg Processing Line
    9. 303B Duck Egg Processing Line with Cleaning & Grading
    10. 304A Egg Processing Line
    11. 305A Egg Processing Line
    12. 300C Egg Processing Line with Cleaning Grading Separating
  • Egg Lifter & Loader
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