ZENYER 303B duck egg processing line is comprised of the Zenyer 203B egg washer and the Zenyer 107 egg grader, includes double lines water bath loading, washing, drying, candling, automatic head turning, grading & counting, auto-packer, manual collection conveyor and optional egg printer, it can reach maximum capacity of 20,000eggs/hour.
This line is specially designed for duck egg processing, and the processing line ends up with packing washed eggs automatically.
The 303B egg processing line has a PLC control system with a touch screen, enabling you to easily set the grading specifications, calibrate the accuracy, accumulate quantities, and alarm and diagnose any malfunctions that may occur.
Product name | Duck Egg Processing Line |
Product code | 303B |
Model | ZYL-YS2-DAS6-3ZP |
Capacity | 20,000 eggs/hour |
Material | Stainless steel |
Power* | 26.74 KW |
Voltage* | 380V, 50HZ, three phase |
Dimension(L×W×H) | 15.4*5.6*2 M |
Net weight* | 4000KG |
Gross weight* | 5200KG |
Function | Water bath double line loading, washing, drying, candling, grading & counting, auto-packer, manual packing lane and optional printer |
Notes
* Power, net weight and gross weight are calculated according to the floor plan above.
* The voltage and frequency may be different due to different countries. For more details of electrical data sheet, please check with the ZENYER representatives.
Pour an entire tray or box of eggs into the water bath, which will then carry the eggs to the washer entrance in two lines through the use of a conveyor. This loading method not only saves labor, but also minimizes egg cracking with the use of buoyancy. The eggs are also easier to wash after they have gone through a water bath.
Eggs are fully cleaned using two brush sets and a warm water spray. Brush modules are flexible, and adjustments can be made to the brush distance, position, and speed.
Eggs are perfectly dried using a dry brush and strong air pressure.
Head turning makes sure the eggs are orientated with the bigger head (air chamber) on top for longer storage before getting packed.
It takes advantage of the UV disinfection system to sanitize egg shells for maximum food security.
Eggs are transported to the candling section. You can check for any leaking, dirty, cracked eggs through LED light by eyes, and manually take them out.107 egg grader is also equipped with a stainless-steel candling cover and a mirror for better candling results.
Eggs are weighed electronically and graded into 6 grades.
The 107 egg grader is equipped with a hanging system which utilizes claws to transport the eggs. When you start the grading machine, the hanging claws will spin in a circle around the machine continuously. The egg delivery bar between the egg grading station and accumulator will catch the eggs from the accumulator and load the eggs into the claws of the hanging system. The claws hold on to the graded eggs before dropping them off at the right position. It has a counting function as well, you can check how many eggs of each grade and total output per shift have been processed.
Each automatic packer includes a dropset unit, egg tray transfer conveyor and collection conveyor. Empty cartons/trays need to put onto the transfer conveyor manually, then the transfer conveyor will transport the cartons/trays towards the egg dropset unit to fill with eggs. The egg dropset unit supports 10, 12, 15, 18, 20, 24, 30egg cartons/trays for each fill. The conveyor will then transport the egg cartons/trays to the end. Each auto packer can pack one size of egg cartons/trays. It can be also connected to a manual collection conveyor.
ZENYER 406H egg printer (6-print head) is an optional attachment on each egg tray collection conveyor after the cartons/trays filling process, to print the company name and logo, date and Julian date, etc. on eggs.
Graded eggs will be placed onto the sponge roller of the conveyor, the roller will deliver the eggs to its collection section, you can collect the eggs from there and pack them into egg cartons/trays manually.
The conveyor can be split into two sections to accommodate two egg sizes if needed.
Oversized or undersized eggs will be placed onto the off-grade table where you can collect the eggs and pack them into egg trays manually.
Shenzhen ZENYER Egg Machinery Co., Ltd.
Add.: No.136, Jiangshi Road, Matian Street, Guangming District, Shenzhen, China 518106
Tel.: +86-755-26974700 / 26974701
Fax: +86-755-26974358
Email: office@zenyer.cn
Whatsapp: +8613823737025
Wechat: +8618038158337
+8613104610698