ZENYER 303A egg processing line is comprised of the 203A egg washer and the 107 egg grader, has an adjustable capacity and can reach maximum capacity of 20,000 eggs/hour.
The 303A egg processing line is specially designed to be connected to a chicken shed through a rod conveyor. It features accumulator & candling, automatic sanitizer spraying, washing, drying, grading & counting, auto-packing and manual collection. You can also have it equipped with an egg printer as well.
The 303A egg processing line comes with a PLC control system with touch screen, enabling you to easily set the grading specifications, calibrate the accuracy, accumulate quantities, and alarm and diagnose any malfunctions that may occur.
Product name | Egg processing line |
Product code | 303A |
Type | ZYL-JS2-DAS6-3ZP |
Capacity | 20,000 eggs/hour |
Main material | Stainless steel |
Power* | 24.42kW |
Voltage* | 380V, 50Hz, 3-phase |
Dimension (L*W*H) | 16.6*5.7*2 M |
Net weight* | 3950 KG |
Gross weight* | 5150 KG |
Function | Accumulator & candling booth, sanitizer & washing & drying, accumulator & UV sterilizing & head turning, grading & counting, auto-packer, manual packing lane and optional egg printer |
Notes
* Grade, power, net weight and gross weight are calculated according to the floor plan above.
* The voltage and frequency may be different due to different countries. For more details of electrical data sheet, please check with the ZENYER representatives.
Ideally, connect the accumulator to the chicken shed directly using a rod conveyor, eggs from the rod conveyor will flow directly into the accumulator. This accumulator also features candling to check for leaking, dirty or cracking eggs. Then it would direct the eggs onto the feeding line of the egg washer.
The sanitizer sprayer is installed in the front of egg washer, which sprays sanitizer or detergent (customer provides chemicals) onto eggs automatically for food security purpose.
The eggs will be cleaned by brushes with warm water (customer provides). Brush modules are flexible, and adjustments can be made on brush distance, position and speed.
Water on the eggs will be swept off by the brushes, meanwhile the eggs themselves are dried by the drying system. The drying rate can reach up to 99%, depending on the environmental humidity.
After being dried, the eggs enter the accumulator & UV sterilizing & head turning section of grader. This model of machine is also equipped with a UV sterilizing system, which uses UV disinfection to sterilize egg shells for maximum food security. Meanwhile, head turning makes sure the eggs are orientated with the bigger head (air chamber) on top for longer storage before getting packed.
Eggs are weighed electronically and graded into 5 grades.
The 107 egg grader is equipped with the hanging system with claws. When you start the machine, the hanging claws will spin in a circle continuously, the egg delivery bar between the main machine and accumulator catches the eggs from the accumulator and loads the eggs into the coming claws. The claws hold the graded eggs and send them to the right position.
It has a counting function as well, you can check how many eggs of each grade and total output per shift have been processed.
Each automatic packer includes a dropset, empty tray sender and egg tray collection conveyor. Empty cartons/trays need to be manually placed in the sender, allowing the sender to send the empty trays to where the eggs will drop from. The dropset unit drops the eggs into 10, 12, 15, 18, 20, 24, 30 egg carton/tray automatically. The conveyor will transport the egg cartons/trays to the end of it.
Each size can be attached with an auto packer, or can be connected to a manual collection conveyer.
Graded eggs will drop onto the sponge roller of the conveyor, the roller will deliver the eggs to its collection section, you can collect the eggs from there and pack them into egg cartons/trays manually.
ZENYER 406H egg printer (6-print head) is an optional attachment on each egg tray collection conveyor after the cartons/trays filling process, which prints company name and logo, date and Julian date, etc. on eggs.
Oversized or undersized eggs will be placed onto the off-grade table where you can collect the eggs and pack them into egg trays manually.
Shenzhen ZENYER Egg Machinery Co., Ltd.
Add.: No.136, Jiangshi Road, Matian Street, Guangming District, Shenzhen, China 518106
Tel.: +86-755-26974700 / 26974701
Fax: +86-755-26974358
Email: office@zenyer.cn
Whatsapp: +8613823737025
Wechat: +8618038158337
+8613104610698