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104A Egg Grader (10,000 EGGS/HOUR)
The ZENYER 104A egg grader is made of high-quality stainless steel for great durability. This egg grading machine is featured with a digital touchscreen and PLC control system. It grades eggs into 4 to 7 grades. Eggs are weighed by electronic scale with an accuracy of within ±1 gram and a capacity of 10,000 eggs/hour.
You could also attach a 202A egg washer to form an egg processing line with the same capacity of 10,000 eggs/hour to perform egg cleaning as well.
Specifications
| Name | Egg grader |
| Product Code | 104A |
| Model | ZYF-DS1-3ZP |
| Material | Stainless steel |
| Capacity | 10,000 eggs/hour |
| Accuracy | ±1 gram |
| Grade* | 5 |
| Power* | 3.8KW |
| Voltage* | 220V-240V, single phase, 50HZ OR 380V-415V, three phases, 50HZ |
| Dimension (L*W*H) | 9.1*5.9*2 M |
| Net weight* | 700KG |
| Gross weight* | 1100KG |
| Function | Vacuum egg lifter & Accumulator (includes candling), auto head turning, printing(option), grading, automatic packing lane, manual collection conveyor |
Notes
* Grade, power, net weight and gross weight are calculated according to the floor plan above.
* The voltage and frequency may be different due to different countries. For more details of electrical data sheet, please check with the ZENYER representatives.
Operation Flow
- Vacuum egg lifter & accumulator (includes candling)
- Automatic head turning
- Egg printing (optional)
- Grading (electronic sensor weighing) & counting
- Auto packer
- Manual packing
- Off grade table
Vacuum egg lifter & accumulator (includes candling)
Eggs are vacuum lifted and loaded onto the 605A accumulator by using the 602 vacuum egg lifter. This accumulator features candling to check leaking, dirty or cracked eggs. Then direct 6 rows of eggs into 1 row and transport them to the grading system.
It’s also equipped with a stainless-steel candling cover and a mirror for better candling inspection.
Automatic head turning
Head turning makes sure the eggs are orientated with the bigger head (air chamber) on top for longer storage before getting packed.
Egg printing (optional)
ZENYER 401H egg printer (single print head) is an optional attachment to print the company name and logo, date and Julian date, etc. on eggs.
Grading (electronic sensor weighing) & counting
The 104A egg grader is equipped with a control panel with a color touchscreen and physical buttons as well, you can set the grading specification and calibrate the grading accuracy through the touchscreen. It has a self-diagnosis system, which diagnoses any malfunctions that may occur.
It has a counting function as well, you can check how many eggs of each grade and total output per shift have been processed.
| Configuration | ||||
| Auto packer | 4 | 3 | 2 | 1 |
| Manual collection conveyor | 0 | 1 | 2 | 3 |
| Grades (Max.) | 4 | 5 | 6 | 7 |
Eggs are weighed electronically and can be graded into 4~7 grades, how many grades depend on the configuration of the auto packer and the manual collection conveyor you choose (see the table above).
This model of egg grader has 4 stations, each auto packer can pack one size of egg cartons/trays, each manual packing lane can pack two sizes of egg cartons/trays at most, you can set auto packer or manual packing lane at any station.
Auto packer
Each automatic packer includes a dropset unit, egg tray transfer conveyor and collection conveyor. Empty cartons/trays need to put onto the transfer conveyor manually, then the transfer conveyor will transport the cartons/trays towards the egg drop system to fill with eggs. The egg dropset unit supports 10, 12, 15, 18, 20, 24, 30 egg cartons/trays for each fill.
Manual packing
The graded eggs will be dropped on the conveyor and be manually collected. The collection conveyor can be split into two sections to accommodate two egg sizes if needed.
Off grade table
Oversized or undersized eggs will be placed onto the off-grade table where you can collect the eggs and pack them into egg trays manually.
As eggs are one of the most versatile ingredients demanded in the food industry, we at Zenyer have dedicated ourselves to making your business more profitable with egg processing equipment since its establishment in 1997. We are able to deliver turnkey solutions with our innovative products such as our egg graders, egg cleaning machines, egg separators and egg packing machines. Whether you want to set up a new egg processing plant or need to optimize your manufacturing facilities, Zenyer as a professional egg processing machine manufacturer can offer you solutions for all of your egg processing problems.
Shenzhen ZENYER Egg Machinery Co., Ltd.
Add.: No.136, Jiangshi Road, Matian Street, Guangming District, Shenzhen, China 518106
Tel.: +86-755-26974700 / 26974701
Fax: +86-755-26974358
Email: office@zenyer.cn
Whatsapp: +8613823737025
Wechat: +8618038158337
+8613104610698
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